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Chimney Repair · Libertyville, IL

Full Chimney Crown Rebuild - 1975 Colonial

December 2, 2025 | near Milwaukee Avenue

Chimney repair in Libertyville, IL addresses crown failure, mortar joint deterioration, and flashing breaches that allow freeze-thaw damage to the upper chimney structure, the most weather-exposed masonry on any 1975 Colonial home.

Before: Libertyville 1975 Colonial completed work by Delta Masonry Before
After: Libertyville 1975 Colonial completed work by Delta Masonry After
Service Chimney Repair
Scope Crown rebuild, full repointing, new flashing
Mortar Type Type N
Duration 3 days
Building 1975 Colonial
Common brick stock Mixed - mid-century hard brick and modern construction
Weather exposure Standard
County Lake County
From our shop Our home office at 1237 Trinity Pl

The Problem

The homeowner called after noticing water stains on the ceiling around the fireplace during heavy rains. Our inspection revealed the chimney crown had fractured into three large pieces, with gaps wide enough to insert a finger. The original crown was a flat mortar wash - common in 1970s construction but inadequate for long-term water protection.

Beyond the crown, the chimney’s mortar joints were deteriorated on all four faces. The step flashing where the chimney meets the roof had pulled away from the brick, creating a second water entry point. Water was entering from both the top and the side - explaining why the leak had gotten dramatically worse over the past two winters.

Our Solution

We demolished the existing crown completely, removing all fractured material down to the top course of brick. The new crown was formed with a proper 2-inch overhang and drip edge on all four sides, sloped away from the flue at a minimum 1/4 inch per foot. We used a fiber-reinforced concrete mix rated for exterior exposure and freeze-thaw resistance.

All four chimney faces were repointed with Type N mortar after removing deteriorated joints to 3/4 inch depth. The old step flashing was removed and replaced with new lead-coated copper step flashing set into fresh mortar joints - a detail that costs more upfront but eliminates the failure point that caused this leak.

A new stainless steel chimney cap was installed over the flue to prevent rain, snow, and animal entry.

The Result

The rebuilt crown, new flashing, and repointed joints eliminated all water entry points. The homeowner reported zero leaking through the following winter and spring, including during a heavy March rainstorm that previously would have produced visible ceiling stains within hours.

Questions About This Project

How long does a properly executed chimney repair project last on a 1975 Colonial home?

On a 1975 Colonial Libertyville home using ASTM C270 Type N mortar, properly executed chimney repair delivers 25 to 50 years of service before repointing is needed. Standard Chicagoland exposure puts most homes near the middle of that range, around 30 to 40 years.

What insurance and licensing do you carry for Libertyville work?

Illinois masonry contractor license #104-016987 and $2 million in general liability coverage. We carry workers compensation on all crew. For larger commercial or multi-unit work in Libertyville, we provide certificates of insurance directly to the property manager or building owner before any site mobilization. Family-owned and operated since 1987 under one continuous ownership.

What warranty comes with chimney repair in Libertyville?

Delta warrants chimney repair workmanship for 5 years against joint failure, debonding, or water penetration through repaired sections caused by installation error. The warranty does not cover damage from causes outside the masonry assembly (gutter failure, ice dam, structural movement) or repairs to areas not included in the original scope. Warranty paperwork is provided with the final invoice.

Project Location

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